DEVELOPMENT AND COMPUTER SIMULATION OF A NEW TECHNOLOGY FOR FORMING AND STRENGTHENING SCREW FITTINGS


Lezhnev S. Panin E. Tolkushkin A. Kuis D. Kasperovich A.
2023University of Chemical Technology and Metallurgy

Journal of Chemical Technology and Metallurgy
2023#58Issue 5955 - 960 pp.

The paper presents the results of computer simulation of a new technology for forming and strengthening screw fittings, carried out using the planned experiment. The purpose of the simulation was to determine the parameters at which the deformation process is stable. The friction coefficient in the rolls, the distance of the matrix from the forming rolls and the initial diameter of the workpiece were selected as variable factors. The workpiece speed was considered as the main parameter and the model was considered unsuccessful if the front end of the workpiece had a zero value of speed (the workpiece was stuck). It was found that all three parameters have a significant impact on the process stability. The best parameters are an increase in the friction coefficient in the rolls and the initial diameter of the workpiece (or absolute compression in the rolls) and a decrease in the distance of the matrix from the forming rolls. Also, a rational factor that has a beneficial effect on the process is the reduction of backpressure from the matrix, which can be realized by reducing its length.

combined process , planned experiment , radial-shear rolling , severe plastic deformation , simulation , twisting

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Rudny Industrial Institute, 50 let Oktyabrya str. 38, Rudny, 111500, Kazakhstan
Karaganda Industrial University, 30 Republic Ave., Temirtau, 101400, Kazakhstan
Belarusian State Technological University, 13a Sverdlova str., Minsk, 220006, Belarus

Rudny Industrial Institute
Karaganda Industrial University
Belarusian State Technological University

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