Carbothermic Reduction of Low-Grade Nickel Ores from the “Batamsha” Deposit: Modeling, Pilot-Scale Smelting, and Phase Analysis


Kelamanov B. Abilberikova A. Abdirashit A. Sariyev O. Yessengaliyev D. Zhuniskaliyev T. Kuatbay Y. Uakhitova B. Nurzhanov A.
July 2025Multidisciplinary Digital Publishing Institute (MDPI)

Processes
2025#13Issue 7

This article discusses the development of a technology for producing nickel- and chromium-containing ferroalloy through the carbothermic reduction of low-grade ores from the Batamsha deposit. Thermodynamic modeling of phase formation was carried out using the Chemistry 10 software package, along with a series of pilot-scale smelting experiments in a submerged arc furnace. The influence of technological parameters, particularly slag basicity, on the distribution of nickel and chromium in the alloy was studied. The results of an X-ray phase analysis confirmed the modeling conclusions, revealing the presence of nickel and chromium silicide phases. The proposed technology demonstrated a high metal recovery rate and process stability, indicating its potential for industrial application in Kazakhstan.

carbothermic reduction , low-grade nickel ores , nickel–chromium ferroalloy , pilot-scale smelting , thermodynamic modeling

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Department of Metallurgy and Mining, K. Zhubanov Aktobe Regional University, Aktobe, 030000, Kazakhstan
Department of Metallurgy and Materials Science, Karaganda Industrial University, Temirtau, 101400, Kazakhstan
Department of Science, Eurasian Technological University, Almaty, 050000, Kazakhstan

Department of Metallurgy and Mining
Department of Metallurgy and Materials Science
Department of Science

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