Effect of Electropolishing on the Microstructure and Tribological Properties of Electrolyte-Plasma Borided Layers on 30KhGSA Steel
Sulyubayeva L. Berdimuratov N. Baizhan D. Alimbekuly T. Alibekova B.
November 2025Multidisciplinary Digital Publishing Institute (MDPI)
Materials
2025#18Issue 21
The study investigates the effect of plasma-electrolytic polishing on the structure and wear resistance of 30KhGSA steel after plasma-electrolytic boriding. Plasma-electrolytic boriding was carried out in a boron-containing electrolyte at a temperature of 900 °C, which ensured the formation of a hardened modified layer consisting of a surface oxide layer, a subsequent zone composed of boride phases FeB and Fe2B, as well as a transitional martensitic zone. To remove brittle oxide phases and reduce surface roughness, plasma-electrolytic polishing in an alkaline solution was applied, which made it possible to form a smoother and more stable surface. The results showed that plasma-electrolytic boriding increases the microhardness up to 1500–1600 HV0.1, which is 5–6 times higher compared to untreated steel, and reduces the friction coefficient and wear rate. However, the borided layers exhibit brittleness and surface roughness. Subsequent plasma-electrolytic polishing made it possible to reduce surface roughness by nearly an order of magnitude, decrease the friction coefficient by more than 30%, and almost halve the wear rate. The obtained results confirm the high potential of this combined technology for strengthening structural steel components operating under high loads and severe wear conditions.
boride layers , electrolyte-plasma boriding , microhardness , microstructure , plasma-electrolytic polishing , wear
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Research Center Surface Engineering and Tribology, Sarsen Amanzholov East Kazakhstan University, Ust-Kamenogorsk, 070000, Kazakhstan
Research School of Physical and Chemical Sciences, Shakarim University, Semey, 071412, Kazakhstan
Research Center Surface Engineering and Tribology
Research School of Physical and Chemical Sciences
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