Upgrading commercial plastics for high-yield production of porous carbon electrode materials


Zheng Y. Wen F. Li H. Fu F. Zu X. Wang Y. Mentbayeva A. Zhang W.
23 October 2025

Nanoscale
2025#17Issue 4124291 - 24300 pp.

The recycling of commercial plastics can decrease dependence on fossil fuels. The preparation of carbon electrode materials from commercial plastics can enable the upgrading of waste plastics. Converting low-recycled commercial plastics to value-added porous carbon materials showed great potential toward low-carbon development. However, the conversion of commercial plastics to porous carbon has low yields during pyrolysis and chemical activation. We employed CuCl2 as a chemical activator and typical commercial plastics to prepare porous carbon, which achieved high yields exceeding 45%. The release of hydrocarbons during the pyrolysis of commercial plastics is inhibited by the dehydrogenation effect of the CuCl2 activator, while the carbon-rich structure is stabilized by the aromatization reactions of the decomposition species. The porous carbon materials prepared by CuCl2 activation are rich in micropores and mesopores. These porous carbons exhibit excellent supercapacitor performance in aqueous electrolytes.



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School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, China
School of Advanced Manufacturing, Guangdong University of Technology (GDUT), Jieyang, 522000, China
Department of Chemical and Materials Engineering, School of Engineering and Digital Sciences, Nazarbayev University, Kabanbay Batyr Ave. 53, Astana, 010000, Kazakhstan
School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, China
Guangdong Provincial Laboratory of Chemistry and Fine Chemical Engineering Jieyang Center, Jieyang, 515200, China
Guangdong Basic Research Center of Excellence for Ecological Security and Green Development, Guangdong University of Technology, Guangzhou, 510006, China

School of Chemical Engineering and Light Industry
School of Advanced Manufacturing
Department of Chemical and Materials Engineering
School of Chemical Engineering and Light Industry
Guangdong Provincial Laboratory of Chemistry and Fine Chemical Engineering Jieyang Center
Guangdong Basic Research Center of Excellence for Ecological Security and Green Development

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