Tailoring Epoxy Resin Properties Using Glycidyl Methacrylate-Based Reactive Diluents: Viscosity Reduction and Performance Enhancement


Tulegenkyzy A.D. Megat-Yusoff P.S.M. Al Azzam K.M. Kairatovna B.L. Goyal A. Eshmaiel G. Negim E.-S. Kusrini E. Samy M.
2025Faculty of Engineering, Universitas Indonesia

International Journal of Technology
2025#16Issue 41421 - 1435 pp.

This study aims to lower the high viscosity of epoxy resin for diverse applications and introduces novel reactive diluents synthesized from glycidyl methacrylate (GMA), butyl acrylate (BuA), and methyl methacrylate (MMA) via terpolymerization reaction using different GMA feed ratios with benzoyl peroxide (BPO) acting as a catalyst, BuA, and MMA. Therefore, in the presence of reactive diluents (RD), mechanical and physical tests were performed to determine epoxy resins (E0) hardness, impact strength, tensile strength, and elongation at break. Fourier Transform Infrared Spectroscopy (FTIR) and thermogravimetric analysis (TGA) were used to characterize the generated reactive diluents, and hardener and epoxy resin were used in the ratio of 1:1, 1:0.5, and 1:0.3 respectively. According to the results, reactive diluents with 20% MMA successfully reduced the viscosity of epoxy resin from 8592 to 1900 mPa·s; thereby, no solvent is needed for coating application. All modified epoxy resin showed excellent adhesion and flexibility on the concrete and metal substrates at a hardener ratio of 1: 0.5. However, the acrylic monomers improved the corrosion and solvent resistance of the metal substrate, and 20% MMA content showed the best corrosion and solvent resistance.

Epoxy , Glycidyl methacrylate , Mechanical properties , Reactive diluents , Terpolymerization

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School of Materials Science and Green Technologies, Kazakh British Technical University, St. Tole bi 59, Almaty, 050000, Kazakhstan
Mechanical Engineering Department, Universiti Teknologi PETRONAS, Perak, Bandar Seri Iskandar, 32610, Malaysia
Department of Chemistry, School of Science, University of Jordan, Amman, 11942, Jordan
National Nanotechnology Open Laboratory, Al-Faraby Kazakh National University, 71, Al-Faraby av., Almaty, 050040, Kazakhstan
Civil Engineering Department, Thapar Institute of Engineering and Technology, Punjab, Patiala, 147001, India
Concrete Corrosion Tech LTD, 12 Humphrey Middlemore Drive, Birmingham, B17 0JN, United Kingdom
Department of Chemical Engineering, Faculty of Engineering, Universitas Indonesia, Kampus Baru UI, Depok, 16424, Indonesia
Green Product and Fine Chemical Engineering Research Group, Laboratory of Chemical Product Engineering, Universitas Indonesia, Kampus Baru UI, Depok, 16424, Indonesia
Tropical Renewable Energy Research Center, Faculty of Engineering, Universitas Indonesia, Kampus Baru UI, Depok, 16424, Indonesia
Polymers and Pigments Department, National Research Centre, 33 El Bouhoth St., Dokki, Giza, 12622, Egypt

School of Materials Science and Green Technologies
Mechanical Engineering Department
Department of Chemistry
National Nanotechnology Open Laboratory
Civil Engineering Department
Concrete Corrosion Tech LTD
Department of Chemical Engineering
Green Product and Fine Chemical Engineering Research Group
Tropical Renewable Energy Research Center
Polymers and Pigments Department

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