Cutting fluids in metalworking: A comprehensive review of types, applications, and environmental considerations

Rassol A. Dzienniak D. Sherov A. Rassol B. Bembenek M.
2026 Politechnika Lubelska

Advances in Science and Technology Research Journal
2026 #20 Issue 4 241 - 259 pp.

Cutting fluids play a crucial role in machining processes by cooling the cutting tool and workpiece, reducing friction at the tool-workpiece interface, and facilitating chip removal from the cutting zone. The primary objective of cutting fluid application is to minimize heat generation and frictional wear, thereby enhancing tool life, improving surface finish, and ensuring process stability. The effectiveness of cutting fluids is highly dependent on machining conditions, fluid composition, and the method of application. However, the improper selection, use, and disposal of cutting fluids can lead to serious health risks for operators and significant environmental concerns, including soil and water contamination. Therefore, sustainable alternatives such as minimum quantity lubrication (MQL), dry machining, and biodegradable cutting fluids have gained increasing attention. This review article provides a comprehensive analysis of the types of cutting fluids, various cooling and lubrication techniques, and recent advancements in their application. Additionally, it highlights the challenges associated with conventional cutting fluids and explores environmentally friendly alternatives to promote sustainable manufacturing practices.

biodegradable cutting fluids , cooling and lubrication , cutting fluids , dry machining , environmental impact , machining processes , minimum quantity lubrication , surface finish improvement , sustainable manufacturing , tool wear reduction

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Group of Educational Programs “Agroengineering, Mechanics and Metalworking”, Institute of Engineering and Food Technology, S. Seifullin Kazakh Agrotechnical Research University, Zhenis Ave. 62, Astana, Kazakhstan
Department of Manufacturing Systems, Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, A. Mickiewicza 30, Krakow, 30-059, Poland
The Machine-Building College of Karaganda, Yermekova Str. 27, Karaganda, Kazakhstan

Group of Educational Programs “Agroengineering
Department of Manufacturing Systems
The Machine-Building College of Karaganda

10 лет помогаем публиковать статьи Международный издатель

Книга Публикация научной статьи Волощук 2026 Book Publication of a scientific article 2026