Determination of Quantitative Ratios (Mechanical and Dissolved) of Copper, Gold and Silver Losses in Vanyukov Furnace Slags Under the Conditions of the Balkhash Copper Smelter in Kazakhstan

Dosmukhamedov N. Shambulayev B. Dityatovskiy L. Zholdasbay Y. Argyn A.
October 2025 Multidisciplinary Digital Publishing Institute (MDPI)

Recycling
2025 #10 Issue 5

This article focuses on the problem of processing slag waste from non-ferrous metallurgy, in particular, the loss of copper, gold and silver with slag during autogenous smelting in the Vanyukov furnace at the Balkhash Copper Smelter (BMZ). An analysis of factors affecting metal losses, including electrochemical and mechanical components, is presented. This paper offers a comprehensive study of the distribution of Cu, Pb, As, Au and Ag between matte and slag, taking into account the unique characteristics of the raw material and the technological conditions of the copper smelter, which distinguishes it from previous studies. This paper establishes numerical values of dissolved and mechanical losses of valuable metals. It has been established that the most important quantitative result of smelting polymetallic raw materials in a Vanyukov furnace is the proportion of mechanical copper losses in the slag, which is approximately 75–80% of the total copper content in the slag. Mathematical models are proposed to predict the distribution of metals in the process of smelting and loss of copper, gold and silver with slag. It is proposed to integrate model representations into the technology control loop, which will optimize the process of metal recovery. This will lead to an increase in profitability and a reduction in the negative impact on the environment during copper production.

distribution of metals , mechanical losses of metals , metal losses , metal recovery , slag waste , Vanyukov furnace (VF)

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Department of Metallurgy and Mineral Processing, Satbayev University, Almaty, 050043, Kazakhstan
Stalproekt Institute, Moscow, 127422, Russian Federation
Department of Mining, Metallurgy and Natural Science, Zhezkazgan University Named After O.A. Baikonurov, Zhezkazgan, 100600, Kazakhstan

Department of Metallurgy and Mineral Processing
Stalproekt Institute
Department of Mining

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