INVESTIGATION OF THE METHOD OF PROCESSING HOLES WITH A ROTARY CUP CUTTER WITH SURFACING


Donenbayev B. Sherov K. Mazdubay A. Sherov A. Mussayev M. Gabdyssalyk R. Ainabekova S. Taskarina A. Tussupova S.
2021Institute for Educational Research

Journal of Applied Engineering Science
2021#19Issue 4862 - 867 pp.

This article presents the experimental study results of the process of rotational friction holes boring using a cup cutter surfaced by STOODY M7-G material. As a result of experimental studies, the following quality indicators were achieved: surface roughness within Ra=10÷1,25 micrometer; surface hardness within HB 212-248. Using a cup cutter surfaced by STOODY M7-G material in case of rotational friction boring of large-diameter holes for large-sized parts can improve processing performance in comparison with cutting tools equipped with hard metal plates and provided the required surface roughness. Preliminary calculations showed that the manufacture of cup cutters from non-instrumental materials reduces the cost of the cutting tool by 5-7 times and the cost of the operation by 1.5-2 times.

A cup cutter , Durability prediction , Economic efficiency , Errors , Generalized Zhurkov equation , Large hole , Large-sized parts , Rotational-friction boring , Roughness , Surfaced , Thermal fluctuation concept

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Karaganda Technical University, Mechanical Engineering faculty, Karaganda, Kazakhstan
Toraigyrov University, Mechanical Engineering faculty, Pavlodar, Kazakhstan
LlP «Kazakhstan Aviation Industry», Nur-Sultan, Kazakhstan
D.Serikbayev East Kazakhstan University, Department of mechanical engineering, Ust-Kamenogorsk, Kazakhstan

Karaganda Technical University
Toraigyrov University
LlP «Kazakhstan Aviation Industry»
D.Serikbayev East Kazakhstan University

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